Efficient warehouse management is a key factor in successful logistics operations. One crucial aspect of this is the warehouse racking system used for storage.

Push Back Racking is a high-density storage solution that optimises warehouse space. It’s a system that allows for deep storage of palletised goods.

This article provides an introduction to Push Back Pallet Racking. We’ll explore its functionality, benefits, and considerations for implementation.

Whether you’re a warehouse manager, a logistics professional, or simply interested in warehouse storage solutions, this guide will offer valuable insights into the Push Back Racking system.


What is Push Back Racking?

Push Back Racking is a type of warehouse storage system. It’s designed to optimise space by allowing deep storage of palletised goods.

In this system, pallets are stored on wheeled carts that ride on rails. These rails are slightly inclined towards the pick face.

When a new pallet is loaded, it pushes the already loaded pallets back. This is where the term “Push Back” comes from. It’s a system that offers both high density and accessibility.


How Does Push Back Racking Work?

The operation of a Push Back Racking system is simple yet effective. It begins with a forklift placing a pallet onto a cart in the system.

As the forklift withdraws, the pallet is held in place. When a second pallet is loaded, it pushes the first one back.

This process continues until the rack is full. When a pallet is removed, the others roll forward due to gravity. This ensures the next pallet is always at the front, ready for retrieval.


Benefits of Push Back Racking Systems

Push Back Racking systems offer several benefits. They are known for their space efficiency, making optimal use of vertical warehouse space.

These systems also improve warehouse organisation. They allow for easy access to pallets, enhancing workflow and productivity.

Here are some key benefits:

  • High-density storage: More pallets can be stored in less space.
  • Improved accessibility: Each level can store a different product.
  • Enhanced productivity: Less time is spent on loading and unloading pallets.
  • Scalability: The system can be adapted to different warehouse sizes.


Comparing Push Back Racking Melbourne to Other Racking Systems

Push Back Racking differs from other systems like selective and drive-in racking. It offers high-density storage without compromising accessibility.

Unlike selective racking, Push Back Racking allows for storing multiple pallets deep. This makes it a more space-efficient choice.

Compared to drive-in racking, Push Back Racking provides better rotation of goods. This is due to its ability to store different products at each level.


Key Considerations for Implementing Push Back Racking

When considering Push Back Racking, it’s crucial to evaluate your inventory. This system is best for uniform SKU pallets.

The depth of the racking lanes should align with your inventory turnover. More depth is suitable for high-turnover goods.

Ensure your forklifts are compatible with the system. Not all forklifts can handle the loading and unloading process.

Lastly, consider the load capacity. Push Back Racks can handle varying weights, but it’s essential to match it with your goods.


Safety and Maintenance Best Practices

Safety is paramount in any warehouse setting. With Push Back Racking, regular inspections are crucial to ensure the system’s integrity.

Maintenance is also key. Regular cleaning and checks can prolong the system’s lifespan and reliability.

Lastly, proper staff training is essential. It ensures the correct use of the system and prevents accidents.


Is Push Back Racking Right for Your Warehouse?

Deciding on the right racking system depends on your specific needs. Push Back Racking offers many benefits, but it’s not a one-size-fits-all solution.

Consider factors like inventory turnover, warehouse size, and the type of goods you store. Professional consultation can help make the right decision.

Push Back Racking is a versatile, efficient, and safe storage solution. It’s worth considering for any warehouse looking to optimise space and improve workflow.